All Resources

Why a Pressure Test Won't Catch a Wellhead Surface Crack

Ensure long-term reliability of wellhead assets by identifying surface-breaking cracks that standard pressure tests often miss.

Video 1 min read July 8, 2026

Pressure tests confirm that a component can hold pressure at a specific moment, but they do not detect fine surface cracks that may propagate into fatigue failures over time. Specialized surface inspection programs are required to identify these vulnerabilities in wellhead equipment exposed to cyclic loading.

What this video covers

  • Explanation of why pressure testing is insufficient for detecting surface fatigue cracks in valves and fittings.
  • Application of Magnetic Particle Inspection (MT) to identify flaws on large ferrous surfaces common in wellhead equipment.
  • Use of Dye Penetrant Inspection (PT) for detecting defects on non-ferrous, stainless, or non-metallic components.
  • Overview of how these surface inspection methods target the high-stress areas of wellhead assemblies to prevent future failures.

These routine inspections help operators identify potential issues before they develop into more significant structural failures in the field.

ShareinLinkedIn

Put this into practice with TechCorr

Our NDT and asset integrity specialists can help you apply these insights to your facilities. Request a Quote and our team will respond within one business day.

Cookie & Privacy Preferences

We use cookies to keep the site working, understand which pages you visit, and improve our outreach. Essential cookies are always on. You can accept all or choose which to enable.