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We help industry clients improve their efficiency and lessen man-hours through rigorous, technically advanced case studies across critical infrastructure.

Case studies from the field

Real-world asset integrity challenges, solved

Safeguarding Asset Integrity through Advanced NDT: NAFTA Piping System Assessment

Safeguarding Asset Integrity through Advanced NDT: NAFTA Piping System Assessment

A comprehensive inspection of a fire-exposed Class 2 carbon steel NAFTA piping system revealed a 22% wall loss relative to nominal thickness, with metallographic and hardness testing confirming preserved material integrity.

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Forensic Failure Analysis: Unraveling the Causes of a Refinery Fire Incident

Forensic Failure Analysis: Unraveling the Causes of a Refinery Fire Incident

A detailed forensic investigation determined the fire was caused by a fatigue crack in a half-inch union nipple to bushing connection, with finite element analysis and metallographic testing confirming vibration-induced fatigue as the root cause.

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NDT Inspection of a Kerosene Piping System

NDT Inspection of a Kerosene Piping System

Our examination of piping system SK-077 in accordance with API 570 standards found significant wall loss of nearly 60% from nominal thickness at several condition monitoring locations, informing a focused, proactive maintenance plan.

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Ensuring Asset Integrity Post-Fire: Horizontal Drum Vessel Inspection

Ensuring Asset Integrity Post-Fire: Horizontal Drum Vessel Inspection

Following a fire incident, TechCorr performed a comprehensive external API 510 compliance inspection of a 60-inch-diameter horizontal drum, using ultrasonic thickness measurements at selected Condition Monitoring Locations to confirm a low 0.5 MPY corrosion rate and preserved metallurgical integrity, and to guide targeted recoating and maintenance recommendations.

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Corrosion Under Insulation (CUI) Detection and Repair Techniques

Corrosion Under Insulation (CUI) Detection and Repair Techniques

During a routine assessment of an industrial tower's skirt area, evidence of corrosion behind the fireproofing was uncovered. Ultrasonic thickness testing confirmed localized wall loss, which triggered a structural evaluation and repair plan.

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