Predictive Analytics & Condition Monitoring
Data-driven integrity: TechCorr fuses sensor data, API 580/581 RBI, and AI analytics to predict asset degradation and optimize inspection intervals.
Predictive analytics turns raw inspection and sensor data into foresight — identifying which assets are degrading, how fast, and what to do about it. TechCorr's condition-monitoring programs combine permanently installed sensors, periodic inspection data, and AI-assisted analytics to forecast remaining life and prioritize intervention.
What We Measure
- Wall loss and corrosion rates from UT thickness data and permanently installed ultrasonic sensors.
- Vibration and strain on rotating equipment and critical piping.
- Temperature and moisture for corrosion-under-insulation (CUI) risk.
- Process parameters that accelerate specific damage mechanisms.
How the Analytics Work
Measured data feeds trend analysis, anomaly detection, and remaining-life calculations aligned with API 580/581 risk-based inspection. Instead of inspecting every asset on a fixed calendar, you inspect the few where measured risk is rising — and extend intervals on the many that are stable.
The Outcome
- Fewer unplanned shutdowns and fewer turnarounds disrupted by surprise findings.
- Lower inspection cost focused where risk is real.
- Defensible, data-backed compliance records for regulators and insurers.
Standards
API 580/581 (RBI), API 510/570/653, and ASME PCC-3 risk-based inspection planning — integrated with your AIM system and turnaround schedule.
Predictive Analytics & Condition Monitoring Available Near You
TechCorr mobilizes certified crews from 14 offices across North America — every service is available everywhere, with rapid regional response from the office nearest your site.